Why Prosys OPC UA Forge matters for industrial connectivity

Prosys OPC UA Forge is a highly scalable Industrial DataOps and IT/OT integration platform to enable smooth and secure integration of industrial devices, machines, and sensors to industrial and generic IT and cloud systems. The core of the Forge is the OPC UA server, which supports the use of standard information models for data harmonization. The suites and connectors enable the use of most common industrial protocols, generic IT protocols such as REST and MQTT/UNS, together with advanced business logic operations. 

Key Benefits

Unified Industrial Data Modeling

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Easily model, organize, and unify your industrial data using OPC UA. Forge makes your raw data meaningful, ready for advanced analytics, dashboards, and connected systems.

Faster Time to Integration

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Connect to your machines and systems in minutes, not weeks. Whether it’s OPC UA Servers, PLCs, or enterprise systems, Forge simplifies and speeds up integration without custom code.

Built for Engineers, Loved by IT

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Designed for automation experts, with the structure and security IT requires. No need to compromise, Forge bridges operational know-how with modern IT architecture.

Proven Security and Control​

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Secure by design with granular control over data flow. Keep your operations safe with OPC UA’s built-in security, access control and encrypted communications.

Scalable from Pilot to Production

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Start small. Scale fast. From one machine to hundreds of systems, Forge adapts to your needs as you grow.

Vendor-Neutral & Future-Proof​

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No lock-ins, just standards. Built on OPC UA and optional Connectors, Forge ensures interoperability and long-term sustainability.

Ready for Analytics, AI, and Cloud

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Get your data where it needs to be, clean, structured, and contextual. Forge is the ideal foundation for dashboards, performance optimization, and enterprise data lakes.

Real Results from the Factory Floor

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Your Needs Are Important​​

Our Support Team is here to help you succeed, quickly, reliably and with deep technical expertise. We listen, solve and support, because your needs truly matter.

Prosys OPC support team members

What can You Do with Forge?​

Forge gives you all the tools to model, map, store and move your industrial data — securely and at scale.

Unified address space icon
Unified Address Space, Aggregating Server
Once configured, the unified address space exposes underlying data from all the connected data sources, according to your naming and structuring principles. This result streamlines OT data acquisition for IT systems, providing information in the most suitable and standard way.
Single point of access icon
Single Point of Access
Having all your data behind a single point of access enables tighter firewall rules and better network control, simplifying your system architecture and significantly improving security. Once configured, Forge is your unified secure gateway for IT/OT and OT/OT integration.
Information modeling icon
Model & Harmonize
Browse the underlying address spaces of all connected servers and select the data you want to harmonize and publish. Easy-to-use operations such as rename, scale, and offset assist you in achieving your goals. Modeling tools enable mapping and organizing underlying data into information models based on industry standards.
Cross-platform deployment icon
Run Anywhere
Prosys OPC UA Forge utilizes our cross-platform OPC UA components and technology, enabling deployments on virtually any hardware and operating system, including container systems such as Docker. Depending on your specific needs, you can choose between a pre-packaged containerized version or an operating system-specific installation.

Suites

Suites include one or more technical modules designed to meet the advanced requirements of various use cases.

IoT & Field Connectivity icon
Any data can be published via the MQTT broker of your choice to integrate with the cloud and other systems effectively using OPC UA PubSub.
Modules: MQTT, MQTT Broker, OPC UA Publisher, OPC UA Subscribers
Event Generator & Mapper icon
Smart and easy mapping of data values to events or vice versa to enable integration between manufacturing execution and automation systems.
Modules: Event Generator, Event Mapper
Data Storage icon
Collect and store OT data at the edge, ensuring data integrity and meeting track & trace requirements.
Modules: Data Logger, History
Data Exchange icon
Click and connect data points between separate systems, enabling real-time server-to-server data exchange in an easy-to-configure way.
Modules: Data Exchange
HTTP Connectivity icon
Facilitate OPC UA communication for systems lacking native support through an OpenAPI-compliant REST API.
Modules: HTTP, OPC UA over REST
Advanced Mappings icon
Map your data by scaling and offsetting values, evaluating values via arithmetic and logical expressions, and defining transformation maps.
Modules: Mappings, Expressions

Connectors

Connectors enable native communication between Forge and industrial devices such as PLCs and RTUs, using selected widely adopted protocols. These include Modbus, Ethernet/IP (commonly used with Rockwell and Omron devices), ADS (for Beckhoff devices), and S7 (for Siemens S7 PLCs)

Free & Useful

The Forge Grafana Plugin brings OT data from Prosys OPC UA Forge into IT dashboards via he popular open-source dashboarding platform Grafana. It enables you to visualize both real-time and historical OT data directly. If your original data source lacks historical data, you can easily configure Forge to store it, allowing you to fully leverage the capabilities of the Plugin.

Icon with a white power plug symbol on an orange background labeled 'Grafana' and a diagonal banner reading 'Free'

Mastering Forge Tutorial Series

Learn how to get the most from Forge with our step-by-step tutorials and real-world examples.

Technical Details

  • Windows
  • Linux
  • Docker
  • Main Features
    • Data Access
    • History Access
    • Events
    • Methods
    • OPC UA over REST
    • Import NodeSet2.xml models
    • Reverse Connect
  • Client-Server
    • OPC UA TCP (OPC UA Binary)
  • PubSub
    • MQTT (UADP, JSON)
    • OPC UA UDP (UADP)
  • Security Policies
    • Aes256-Sha256-RsaPss
    • Aes128-Sha256-RsaOaep
    • Basic256Sha256
    • Basic256 *
    • Basic128Rsa15 *
    • * Deprecated in OPC UA specification, provided for compatibility with older systems
  • Supported Versions
    • 1.05 and earlier
  • Modbus TCP, RTU, RTU/TCP, ASCII
  • Automation Device Specification (ADS)
  • Siemens S7comm
  • EtherNet/IP
  • MQTT
  • HTTP
  • InfluxDB
  • MySQL
  • MariaDB
  • Microsoft SQL Server
  • PostgreSQL
  • Oracle
  • Current Release: 1.4.2
    For more information, please see the Release Notes
  • Version 1.X
  • Subscription for Single Installation
  • Subscription for Site Installation
  • Perpetual License for Single Installation
  • Perpetual License for Site Installation

Please note that a Core license needs to be in place before any Suite or Connector licenses can be activated. Evaluation licenses are available upon request.

Get started with Forge today

Request a demo or get in touch with our experts.