Customer Case

Enabling Advanced OPC UA Diagnostics for Railway Signaling with Prosys OPC UA Forge

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Mipro worked with Prosys OPC to enable advanced OPC UA diagnostics for Finland’s first commercial digital railway project. Using Prosys OPC UA Forge, Mipro extended the capabilities of safety PLCs to meet EULYNX SDI requirements, providing features such as OPC UA Reverse Connect, standardized information models, event-based communication, and automated data mapping. The solution improved interoperability, reduced integration complexity, and enabled reliable collection and transmission of railway diagnostic data, supporting safer and more efficient railway operations.

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Valio – Connecting Dairy Plant Automation with IT Using Prosys OPC UA Forge

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At Valio, product quality and traceability requirements are at a very high level, highlighting the importance of smooth and reliable communication between different production systems. To meet these requirements, Prosys OPC developed the OPC UA standard based software Valio uses for integrating all their automation and manufacturing execution systems.

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i-GuSystem – From MTConnect to OPC UA: Future-Proof CNC Data Collection with Forge

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i-GuSystem Ltd., a Finnish specialist in CNC program transfer and production data acquisition, adopted Prosys OPC UA Forge to extend its data integration from MTConnect into the OPC UA era, ensuring future-proof and scalable solutions. To meet the growing demand for OPC UA, i-GuSystem integrated Prosys OPC UA Forge as a future-proof layer. Forge enables direct OPC UA connectivity with output in XML, ensuring full compatibility with iguXMLsync and downstream systems like VisualFactory, MES, Azure cloud, and Power BI.
The first Forge deployment was completed in just two hours, delivering reliable results and proving the scalability of i-GuSystem’s solutions. By adopting Forge, i-GuSystem has seamlessly extended its CNC data expertise into the OPC UA era, future-proofing its architecture while continuing to provide rapid, hands-on results for its customers.

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Valmet – Software applications for industrial automation

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Valmet’s automation business line customers are oil and gas industry, pulp and paper industry, power production, industrial gas and alternative fuels. Prosys OPC designed and developed software for the diagnostics and management of valve controllers and valves for Valmet. In another project a communication module for machine vision system was developed.

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Symboticware – OPC UA Delivers Real-Time Data

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Symboticware offers a real-time intelligent monitoring system that operates in rugged environments. Symboticware’s platform offers bi-directionality, store-and-forward, data-standardization and remote configuration capabilities. The SymBot platform is a rugged, versatile and low power hardware/software device for monitoring and decision support applications. It complies with open standards for industrial automation and systems interoperability. Symboticware chose Prosys OPC UA SDK for Java for implementing an OPC UA Server to the SymBot platform.

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Neste – Communication Solution for the Process Industry

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Neste is the Nordic region’s leading provider of technology, engineering and project services for the oil and gas, bio refining, petrochemicals and chemicals industries, including also the utilities and life science sectors. Prosys OPC has worked with Neste to add the new OPC UA communication protocol to Advanced Process Control system and real-time process database. In another project Prosys developed hard control and alarm switch support for training simulator system using OPC UA.

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Sinopec – Test Device for Shanghai Research Institute of Petrochemical Technology

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Sinopec Shanghai Research Institute of Petrochemical Technology, a subsidiary of one of the major petroleum companies in China, Sinopec used Prosys OPC SDK Sentrol to develop a Real-Time Process Data Acquisition System for testing process of styrene evaluation device. The collected data can be integrated with chromatograph analysis data, then stored in the database. Communication of data acquisition devices is implemented using OPC protocol, enabling retrieval of real-time process data and storing the collected data into a database.

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Adpap – Application for Handling Recipes for Chemical Processes

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Prosys OPC designed and developed with Adpap a recipe handling application, which is used to manage the recipes of chemical processes. The application provides a web browser based user interface for defining the ingredients, production units and process cells of a chemical plant. The implementation is based on Delphi and Prosys Sentrol, a leading SDK (software development kit) for OPC client, server and application development.

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